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涂层 2

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Plasma spray coating on interconnector toward promoted solid oxide fuel cells and solid oxide electrolysis

《能源前沿(英文)》 doi: 10.1007/s11708-023-0901-9

摘要: Interconnector is a critical component to construct solid oxide cells (SOCs) stack. Oxidation of metallic interconnectors and Cr poisoning caused by oxidation are important factors that lead to long-term performance degradation of SOCs. Coating on the interconnector surface is an important approach to inhibit the oxidation and Cr migration of the interconnector. Herein, (La0.75Sr0.25)0.95MnO3–δ (LSM) and Mn1.5Co1.5O4 (MCO) are used to fabricate the coatings of interconnector. Two advanced thermal spray technology, atmospheric plasma spraying (APS) and low-pressure plasma spray (LPPS), are adopted for the coating preparation. The electrochemical performance, rising and cooling cycle stability, and Cr diffusion inhibition performance of the coatings are tested and evaluated. The result indicates that MCO can generate more uniform and denser coatings than LSM. In addition, MCO coatings prepared by LPPS shows the best electrochemical performance, rising and cooling cycle stability, and Cr diffusion inhibition. The initial area specific resistance (ASR) is 0.0027 Ω·cm2 at 800 °C. After 4 cooling cycle tests, the ASR increases to 0.0032 Ω·cm2 but lower than other samples. Meanwhile, the relative intense of Cr at the interface of SUS430 with MCO coatings fabricated by LPPS is lower than that of MCO fabricated by APS after 4 rising and cooling cycle operations, showing more favorable Cr diffusion inhibition performance.

关键词: interconnector coating     plasma spray     electrochemical performance     Cr diffusion inhibition     solid oxide cells (SOCs)    

Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

《机械工程前沿(英文)》 2016年 第11卷 第3期   页码 227-232 doi: 10.1007/s11465-016-0395-9

摘要:

The accumulated damage process of rolling contact fatigue (RCF) of plasma-sprayed coatings was investigated. The influences of surface roughness, loading condition, and stress cycle frequency on the accumulated damage status of the coatings were discussed. A ball-on-disc machine was employed to conduct RCF experiments. Acoustic emission (AE) technique was introduced to monitor the RCF process of the coatings. AE signal characteristics were investigated to reveal the accumulated damage process. Result showed that the polished coating would resist the asperity contact and remit accumulated damage. The RCF lifetime would then extend. Heavy load would aggravate the accumulated damage status and induce surface fracture. Wear became the main failure mode that reduced the RCF lifetime. Frequent stress cycle would aggravate the accumulated damage status and induce interface fracture. Fatigue then became the main failure mode that also reduced the RCF lifetime.

关键词: accumulated damage     spray coating     rolling contact fatigue     acoustic emission    

Spray-coated SnO

Yaqin Wang, Lin Yang, Chunxiang Dall’Agnese, Gang Chen, Ai-Jun Li, Xiao-Feng Wang

《化学科学与工程前沿(英文)》 2021年 第15卷 第1期   页码 180-186 doi: 10.1007/s11705-020-1917-x

摘要: SnO has been proven to be an effective electron transport layer (ETL) material for perovskite solar cells (PSCs) owing to its excellent electrical and optical properties. Here, we introduce a viable spray coating method for the preparation of SnO films. Then, we employ a SnO film prepared using the spray coating method as an ETL for PSCs. The PSC based on the spray-coated SnO ETL achieves a power conversion efficiency of 17.78%, which is comparable to that of PSCs based on conventional spin-coated SnO films. The large-area SnO films prepared by spray coating exhibit good repeatability for device performance. This study shows that SnO films prepared by spray coating can be applied as ETLs for stable and high-efficiency PSCs. Because the proposed method involves low material consumption, it enables the low-cost and large-scale production of PSCs.

关键词: spray coating     SnO2 film     ETL     PSCs    

燃油喷雾形态主动控制的可能性 Review

Masataka Arai

《工程(英文)》 2019年 第5卷 第3期   页码 519-534 doi: 10.1016/j.eng.2019.04.010

摘要:

内燃机(ICE)对于汽车是有吸引力的动力源,具有良好的可储存性、可运输性,同时需要供应高能量密度的液体燃料。具有高性能和低环境危害的紧凑型内燃机是内燃机发展趋势。未来必须把燃油喷雾智能主动控制的燃烧作为解决传统内燃机相关重大问题(如排放)的突破性技术。已发展出在喷雾期间形成预期的燃料喷射速率和喷射模式的技术,并且传统内燃机可以在一定程度上控制燃烧。但是在燃烧范围内,燃料在空间上的扩散并未取得预期进展。因此,对于燃烧的智能控制,新且有效的燃油喷雾主动控制技术是非常必要的。空化、闪蒸、喷雾- 喷雾相互作用、喷雾-壁面相互作用和空气流动是有可能实现燃油喷雾形态主动控制的基础。本文使用文献中的论据来讨论未来喷雾燃烧的智能紧凑内燃机中喷雾形态主动控制技术的可能性。

关键词: 内燃机,燃料喷雾,喷雾控制,喷雾形态,喷油器    

Numerical investigation of the effects of fuel spray type on the interaction of fuel spray and hot porous

ZHAO Zhiguo, XIE Maozhao

《能源前沿(英文)》 2008年 第2卷 第1期   页码 59-65 doi: 10.1007/s11708-008-0022-5

摘要: The interaction between two types of fuel spray and a hot porous medium is studied numerically by using an improved version of KIVA-3V code. The improved KIVA-3V code is incorporated with an impingement model, a heat transfer model and a linearized instability sheet atomization (LISA) model to model the hollow cone spray. An evaporating fuel spray impingement on a hot plane surface was simulated under conditions of experiments performed by Senda to validate the reasonability of the KIVA-3V code. The numerical results conform well with experimental data for spray radius in the liquid and the vapor phases. Computational results on the interaction of two types of the fuel spray and the hot porous medium show that the fuel spray can be split, which provides conditions for quick evaporation of fuel droplets and mixing of fuel vapor with air. The possibility of fuel droplets from hollow cone spray crossing the porous medium reduces compared with that from solid cone spray, with the same initial kinetic energy of fuel droplets in both injection types.

关键词: improved version     impingement     atomization     hollow     radius    

Particle formation of hydroxyapatite precursor containing two components in a spray pyrolysis process

W. Widiyastuti, Adhi Setiawan, Sugeng Winardi, Tantular Nurtono, Heru Setyawan

《化学科学与工程前沿(英文)》 2014年 第8卷 第1期   页码 104-113 doi: 10.1007/s11705-014-1406-1

摘要: The particle formation mechanism of hydroxyapatite precursor containing two components, Ca(OOCCH ) and (NH ) HPO with a ratio of Ca/P= 1.67, in a spray pyrolysis process has been studied by computational fluid dynamics (CFD) simulation on the transfer of heat and mass from droplets to the surrounding media. The focus included the evaporation of the solvent in the droplets, a second evaporation due to crust formation, the decomposition reaction of each component of the precursor, and a solid-state reaction that included the kinetic parameters of the precursor regarding its two components that formed the hydroxyapatite product. The rate of evaporation and the reacted fraction of the precursor both increased with temperature. The predicted average size of the hydroxyapatite particles agreed well with the experimental results. Therefore, the selected models were also suitable for predicting the average size of particles that contain two components in the precursor solution.

关键词: droplet     hydroxyapatite particle     CFD     tubular furnace     spray pyrolysis    

Al2O3-MxOy硬面陶瓷涂层的喷焊制备及性能研究

王飚,王宇栋,李慧玲,张自华

《中国工程科学》 2002年 第4卷 第9期   页码 75-80

摘要:

在碳钢母材上,用氧乙炔焰喷焊镍包铝合金粉末制取预涂层,喷焊50% Al2O3+50% Ni的复合粉末制取过渡层,用等离子喷焊Al2O3 - MxOy复合粉末制取最终涂层。在质量分数为60%的硫酸与磷矿粉组成的混合介质(质量比为6∶4)中运转,所获得涂层的抗腐抗磨能力为18-8不锈钢的7.46倍,为德产316L不锈钢的4.06倍。

关键词: Al2O3-MxOy     涂层     等离子     抗腐蚀     抗磨损    

Anticorrosive composite self-healing coating enabled by solar irradiation

《化学科学与工程前沿(英文)》 2022年 第16卷 第9期   页码 1355-1366 doi: 10.1007/s11705-022-2147-1

摘要: Self-healing coatings for long-term corrosion protection have received much interest in recent years. However, most self-healing coatings rely on healants released from microcapsules, dynamic bonds, shape memory, or thermoplastic materials, which generally suffer from limited healing times or harsh conditions for self-healing, such as high temperature and UV radiation. Herein, we present a composite coating with a self-healing function under easily accessible sunlight by adding Fe3O4 nanoparticles and tetradecanol into epoxy resin. Tetradecanol, with its moderate melting point, and Fe3O4 nanoparticles serve as a phase-change component and photothermal material in an epoxy coating system, respectively. Fe3O4 nanoparticles endow this composite self-healing coating with good photothermal properties and a rapid thermal response time under simulated solar irradiation as well as outdoor real sunlight. Tetradecanol can flow to and fill defects by phase transition at low temperatures. Therefore, artificial defects created in this type of self-healing coating can be healed by the liquified tetradecanol induced by the photothermal effect of Fe3O4 nanoparticles under simulated solar irradiation. The healed coating can still serve as a good barrier for the protection of the underlying carbon steel. These excellent properties make this self-healing coating an excellent candidate for various engineering applications.

关键词: self-healing coating     phase transition     photothermal effect     corrosion protection    

Elastic modulus and thermal stress in coating during heat cycling with different substrate shapes

Daniel GAONA,Alfredo VALAREZO

《机械工程前沿(英文)》 2015年 第10卷 第3期   页码 294-300 doi: 10.1007/s11465-015-0351-0

摘要:

The elastic modulus of a deposit (Ed) can be obtained by monitoring the temperature (?T) and curvature (?k) of a one-side coated long plate, namely, a one-dimensional (1D) deformation model. The aim of this research is to design an experimental setup that proves whether a 1D deformation model can be scaled for complex geometries. The setup includes a laser displacement sensor mounted on a robotic arm capable of scanning a specimen surface and measuring its deformation. The reproducibility of the results is verified by comparing the present results with Stony Brook University Laboratory’s results. The ?k-?T slope error is less than 8%, and the Ed estimation error is close to 2%. These values reveal the repeatability of the experiments. Several samples fabricated with aluminum as the substrate and 100MXC nanowire (Fe and Cr alloy) as the deposit are analyzed and compared with those in finite element (FE) simulations. The linear elastic behavior of 1D (flat long plate) and 2D (squared plate) specimens during heating/cooling cycles is demonstrated by the high linearity of all ?k-?T curves (over 97%). The Ed values are approximately equal for 1D and 2D analyses, with a median of 96 GPa and standard deviation of 2 GPa. The correspondence between the experimental and simulated results for the 1D and 2D specimens reveals that deformation and thermal stress in coated specimens can be predicted regardless of specimen geometry through FE modeling and by using the experimental value of Ed. An example of a turbine-blade-shaped substrate is presented to validate the approach.

关键词: in-plane     Young’s modulus     curvature temperature     thermal stress     coating    

Experimental study of the effects of structured surface geometry on water spray cooling performance in

Minghou LIU, Yaqing WANG, Dong LIU, Kan XU, Yiliang CHEN

《能源前沿(英文)》 2011年 第5卷 第1期   页码 75-82 doi: 10.1007/s11708-010-0014-0

摘要: Experiments were conducted to study the effects of enhanced surfaces on heat transfer performance during water spray cooling in non-boiling regime. The surface enhancement is straight fin. The structures were machined on the top surface of heated copper blocks with a cross-sectional area of 10 mm×10 mm. The spray was performed using Unijet full cone nozzles with a volumetric flux of 0.044–0.053 m /(m ·s) and a nozzle height of 17 mm. It is found that the heat transfer is obviously enhanced for straight fin surfaces relative to the flat surface. However, the increment decreases as the fin height increases. For flat surface and enhanced surfaces with a fin height of 0.1 mm and 0.2 mm, as the coolant flux increases, the heat flux increases as well. However, for finned surface with a height of 0.4 mm, the heat flux is not sensitive to the coolant volumetric flux. Changed film thickness and the form of water/surface interaction due to an enhanced surface structure (different fin height) are the main reasons for changing of the local heat transfer coefficient.

关键词: spray cooling     finned surface     heat transfer    

Removing ammonia from air with a constant pH, slightly acidic water spray wet scrubber using recycled

Ahmad Kalbasi Ashtari, Amir M. Samani Majd, Gerald L. Riskowski, Saqib Mukhtar, Lingying Zhao

《环境科学与工程前沿(英文)》 2016年 第10卷 第6期 doi: 10.1007/s11783-016-0869-3

摘要: Slightly acidic solutions are a practical means of removing ammonia from air Scrubbed NH accumulates in solution as NH and should be an excellent fertilizer Increased air velocity decreased NH removal and increased NH collection Previous research on wet scrubbers has only studied highly acidic scrubbing solutions because of their high ammonia capture efficiencies; however, the high acidity created practical problems. Lower acidity solutions would reduce corrosion, maintenance, and cost; however, designers may need to use strategies for increasing scrubber effectiveness, such as using lower air velocities. The objective of this study was to determine if a spray scrubber with slightly acidic and higher pH scrubbing solution (pH from 2 to 8) could effectively remove NH from NH laden air (such as animal building exhaust air), and also collect this valuable resource for later use as a fertilizer. A bench-scale spray wet scrubber treated 20 ppmv NH /air mixture in a countercurrent contact chamber. First, the solution pH was varied from 2 to 8 while maintaining constant air velocity at 1.3 m·s . Next, air velocity was increased (2 and 3 m·s ) while solution pH remained constant at pH6. At 1.3 m·s , NH removal efficiencies ranged between 49.0% (pH8) and 84.3% (pH2). This study has shown that slightly acidic scrubbing solutions are a practical means of removing ammonia from air especially if the scrubber is designed to increase collisions between solution droplets and NH molecules. The NH removed from the air was held in solution as NH and accumulates over time so the solution should be an excellent fertilizer.

关键词: Ammonia     Spray wet scrubber     Slightly acidic scrubbing solution     Controlled pH     Removal efficiency    

Impingement of hollow cone spray on hot porous medium

ZHAO Zhiguo, XIE Maozhao

《能源前沿(英文)》 2008年 第2卷 第3期   页码 273-278 doi: 10.1007/s11708-008-0048-8

摘要: To have a good understanding of the formation of homogenous mixture in a porous medium engine, the interaction between hollow cone spray and hot porous medium was studied numerically by using an improved version of KIVA-3V code. The improved KIVA-3V code is incorporated with an impingement model, heat transfer model and linearized instability sheet atomization (LISA) model to simulate the hollow cone spray. The reasonability of the impingement model and heat transfer model was validated. With a simple model to describe the structure of the porous medium, the interaction between hollow cone spray and hot porous medium was simulated under different ambient pressures and spray cone angles. Computational results show that the fuel spray could be divided into smaller ones, which provides conditions for the quick evaporation of fuel droplets and the mixing of fuel vapor with air. Differences in ambient pressure and spray cone angle affect the distribution of droplets in the porous medium.

关键词: improved version     simple     impingement     atomization     hollow    

A study of spray granulation in vibrated fluidized bed with internal heating tubes

Xiaoheng PAN, Shichao YE, Zeguang ZHANG, Li ZHANG, Xuejun ZHU

《化学科学与工程前沿(英文)》 2009年 第3卷 第1期   页码 78-82 doi: 10.1007/s11705-009-0084-x

摘要: The granulation process in a vibrated fluidized bed with immersed horizontal heating tubes was studied in this paper, with small monoammonium phosphate particles as the initial particles and monoammonium phosphate solution sprayed on them. The concrete influences on the granulating performance of the immersed horizontal heating power, fluidizing gas velocity, vibration frequency and amplitude had been analyzed theoretically. The results show that appropriate vibration intensity is a preferred condition for the growth of partials, but the fine dust will become much more along with prolonged vibration. Increasing the heating power is beneficial to raise the growth rate. Particles will grow faster if the fluidizing gas velocity is higher, but this will cause more fine dust. The optimized condition of =0.002 m, =6.67 Hz, =1.4 m/s was given after the analysis of the experimental results. In the end, a semiempirical formula was derived from the experiment data, and the calculation results show good agreement with the experimental data.

关键词: vibrated fluidized bed     immersed horizontal     horizontal heating tubes     spray granulation     particle growth model    

An experimental study on spray auto-ignition of RP-3 jet fuel and its surrogates

Yaozong DUAN, Wang LIU, Zhen HUANG, Dong HAN

《能源前沿(英文)》 2021年 第15卷 第2期   页码 396-404 doi: 10.1007/s11708-020-0715-y

摘要: Jet fuel is widely used in air transportation, and sometimes for special vehicles in ground transportation. In the latter case, fuel spray auto-ignition behavior is an important index for engine operation reliability. Surrogate fuel is usually used for fundamental combustion study due to the complex composition of practical fuels. As for jet fuels, two-component or three-component surrogate is usually selected to emulate practical fuels. The spray auto-ignition characteristics of RP-3 jet fuel and its three surrogates, the 70% mol -decane/30% mol 1,2,4-trimethylbenzene blend (Surrogate 1), the 51% mol -decane/49% mol 1, 2, 4-trimethylbenzene blend (Surrogate 2), and the 49.8% mol -dodecane/21.6% mol -cetane/28.6% mol toluene blend (Surrogate 3) were studied in a heated constant volume combustion chamber. Surrogate 1 and Surrogate 2 possess the same components, but their blending percentages are different, as the two surrogates were designed to capture the H/C ratio (Surrogate 1) and DCN (Surrogate 2) of RP-3 jet fuel, respectively. Surrogate 3 could emulate more physiochemical properties of RP-3 jet fuel, including molecular weight, H/C ratio and DCN. Experimental results indicate that Surrogate 1 overestimates the auto-ignition propensity of RP-3 jet fuel, whereas Surrogates 2 and 3 show quite similar auto-ignition propensity with RP-3 jet fuel. Therefore, to capture the spray auto-ignition behaviors, DCN is the most important parameter to match when designing the surrogate formulation. However, as the ambient temperature changes, the surrogates matching DCN may still show some differences from the RP-3 jet fuel, e.g., the first-stage heat release influenced by low-temperature chemistry.

关键词: RP-3 jet fuel     surrogate     spray auto-ignition     constant volume combustion chamber    

Erratum to: Enhancing the photoelectrochemical performance of p-silicon through TiO coating decorated

《能源前沿(英文)》 2022年 第16卷 第5期   页码 876-877 doi: 10.1007/s11708-022-0832-x

标题 作者 时间 类型 操作

Plasma spray coating on interconnector toward promoted solid oxide fuel cells and solid oxide electrolysis

期刊论文

Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

期刊论文

Spray-coated SnO

Yaqin Wang, Lin Yang, Chunxiang Dall’Agnese, Gang Chen, Ai-Jun Li, Xiao-Feng Wang

期刊论文

燃油喷雾形态主动控制的可能性

Masataka Arai

期刊论文

Numerical investigation of the effects of fuel spray type on the interaction of fuel spray and hot porous

ZHAO Zhiguo, XIE Maozhao

期刊论文

Particle formation of hydroxyapatite precursor containing two components in a spray pyrolysis process

W. Widiyastuti, Adhi Setiawan, Sugeng Winardi, Tantular Nurtono, Heru Setyawan

期刊论文

Al2O3-MxOy硬面陶瓷涂层的喷焊制备及性能研究

王飚,王宇栋,李慧玲,张自华

期刊论文

Anticorrosive composite self-healing coating enabled by solar irradiation

期刊论文

Elastic modulus and thermal stress in coating during heat cycling with different substrate shapes

Daniel GAONA,Alfredo VALAREZO

期刊论文

Experimental study of the effects of structured surface geometry on water spray cooling performance in

Minghou LIU, Yaqing WANG, Dong LIU, Kan XU, Yiliang CHEN

期刊论文

Removing ammonia from air with a constant pH, slightly acidic water spray wet scrubber using recycled

Ahmad Kalbasi Ashtari, Amir M. Samani Majd, Gerald L. Riskowski, Saqib Mukhtar, Lingying Zhao

期刊论文

Impingement of hollow cone spray on hot porous medium

ZHAO Zhiguo, XIE Maozhao

期刊论文

A study of spray granulation in vibrated fluidized bed with internal heating tubes

Xiaoheng PAN, Shichao YE, Zeguang ZHANG, Li ZHANG, Xuejun ZHU

期刊论文

An experimental study on spray auto-ignition of RP-3 jet fuel and its surrogates

Yaozong DUAN, Wang LIU, Zhen HUANG, Dong HAN

期刊论文

Erratum to: Enhancing the photoelectrochemical performance of p-silicon through TiO coating decorated

期刊论文